高速船用柴油机曲轴疲劳分析及结构优化

Fatigue Analysis and Structural Optimization of Crankshafts for High-Speed Marine Diesel Engines

  • 摘要: 曲轴是高速船用柴油机中的一种重要的动力传动部件,其在工作过程中受气体压力、运动惯性力、弯矩、扭矩等复杂周期循环交变应力下,极易发生疲劳破坏。因此为实现曲轴关键结构参数的高可靠性设计,本文提出了基于克里金模型和有限元数值分析的曲轴结构优化方案。首先采用拉丁超立方抽样理论完成对曲轴过渡圆角在限定范围内的结构参数抽样,其次结合抽样结果搭建克里金预测模型,完成对单拐曲轴关键结构参数的最优预测,最终借助有限元分析软件中NCode分析模块对最优结构寿命进行预测,验证了研究方案的可靠性和合理性。

     

    Abstract: The crankshaft is an important power transmission component in high-speed marine diesel engines. During operation, it is subject to complex periodic cyclic alternating stresses such as gas pressure, motion inertia force, bending moment, and torque, making it highly prone to fatigue failure. Therefore, to achieve a high-reliability design of the key structural parameters of the crankshaft, this paper proposes a crankshaft structural optimization scheme based on the Kriging model. Firstly, the Latin hypercube sampling theory is used to sample the structural parameters of the crankshaft transition fillet within a limited range. Secondly, combined with the sampling results, a Kriging prediction model is built to complete the optimal prediction of the key structural parameters of the single-throw crankshaft. Finally, the NCode analysis module in the finite element analysis software is used to predict the service life of the optimal structure, verifying the reliability and rationality of the research scheme.

     

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