铝合金/钢管轴混合结构磁脉冲焊接数值模拟研究

Numerical Simulation Study on Magnetic Pulse Welding for Tube-Mandrel Hybrid Structure Made by Aluminum Alloy/steel

  • 摘要: 该文通过LS-DYNA®对3003铝合金外管与Q235钢芯轴间的混合结构的磁脉冲焊接进行了数值模拟,观察并分析了接头的形成过程以及工艺参数对碰撞速度和角度的影响。结果表明,外管在径向截面变形较均匀,而在轴向截面会产生碰撞角度;放电能量的增加会提高外管的速度和加速度,但对碰撞角度影响不大;更长的碰撞距离会得到更大的碰撞速度和角度。所研究结果可为管轴混合结构磁脉冲焊接的实际应用提供指导。

     

    Abstract: The magnetic pulse welding of hybrid structure consisting of a 3003 aluminum alloy outer tube and Q235 steel mandrel was simulated numerically by LS-DYNA®. The formation process of the joint, the influence of process parameters on collision velocity and collision angle were observed and analyzed. The findings indicated that the deformation of the outer tube was uniform in radial section, while the collision angles generated in the axial section. The increase of discharge energy increased the velocity and acceleration of the outer tube, but had little effect on the collision angle. Additionally, a longer collision distance resulted in the greater collision velocity and collision angle. The results could provide guidance for the practical application of magnetic pulse welding of tube-mandrel hybrid structure.

     

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