基于台架试验的复合材料板簧性能研究

Study on the Performance of Composite Leaf Spring based on Rig Tests

  • 摘要: 为了减轻某商用车悬架质量,该文使用玻纤复合材料代替传统钢板材料对弹簧进行轻量化设计,通过仿真与试验对标的方式分别对复合材料板簧和钢板弹簧的刚度、强度、疲劳仿真分析模型进行标定,并从确保仿真与试验结果的一致性出发,验证仿真模型的有效性。对比分析结果表明:复合材料板簧不但达到了轻量化的目的,板簧各方面性能也得到了提升,为悬架结构优化设计、性能评估等提供理论支持。

     

    Abstract: In this paper, the leaf spring of a commercial vehicle is taken as the research object, and the traditional leaf spring is replaced by glass fiber composite materials to reduce the mass of vehicle suspension, the stiffness, strength and fatigue simulation analysis models of composite leaf spring and leaf spring were calibrated by simulation and test, and the consistency of simulation and test was ensured to verify the existence of simulation models. At the same time, through comparative analysis, the results show that the use of composite leaf springs not only achieves the purpose of lightweight, but also improves all aspects of the performance of leaf springs, which provides theoretical support for suspension structure optimization design and performance evaluation.

     

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