综采工作面液压支架远程自动监控系统的设计及应用

Design and Application of a Remote Automatic Monitoring System for Hydraulic Supports in Fully Mechanized Mining Face

  • 摘要: 针对矿井液压支架现有控制方式效率低、人员劳动强度大等问题,该文通过对液压支架进行自动化改造,分析了支架控制系统总体方案,介绍了基于PLC硬件及支架调控逻辑的系统设计。该系统已在铺龙湾矿5102综采工作面投入使用,各项功能达到预计功能需求。应用结果表明,所设计系统可以有效提升电液控液压支架的远程自动化控制水平,实现了对液压支架的自动跟机控制,降低了工人劳动强度和设备故障率,保障了液压支架的安全稳定运行,为矿井的安全自动化生产改造提供了参考与借鉴。

     

    Abstract: To address problems of low efficiency and high labor intensity in the existing control methods of mine hydraulic supports, this study implemented an automation upgrade for the hydraulic support system. The overall scheme of the support control system was analyzed, and the system design based on PLC hardware and control logic was introduced. The system was applied at the 5102 fully mechanized working face of the Pulongwan Mine, where all functions met the expected performance requirements. The application results showed that the designed system effectively improved the level of remote automation control of electro-hydraulic supports, realized automatic follow-up control, reduced workers' labor intensity and equipment failure rates, and ensured the safe and stable operation of the hydraulic supports. This design provides a valuable reference for the automation and safety upgrades of coal mine production systems.

     

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