抽油泵出油阀座接头有限元分析及结构优化

Finite Element Analysis and Structural Optimization of the Oil Pump Discharge Valve Seat Connector

  • 摘要: 本文针对抽油泵出油阀座接头在动态冲击与静态拉伸复合载荷作用下的根部断裂问题,基于SolidWorks与ANSYS/LS-DYNA构建阀球-阀座-阀座接头的三维有限元模型,开展多尺度力学行为研究。结合显式动力学与静力学分析,发现接头根部直角过渡区域最大等效应力达516.8 MPa,存在严重的应力集中现象。通过圆角优化(R=1 mm)与壁厚增加(2.5→4.5 mm)的结构优化,应力峰值降低至184.74 MPa(降幅64.2%),截面惯性矩提升117%,应力分布趋于均匀。研究结果表明,复合优化策略通过分散应力集中、提升抗弯刚度,显著增强接头抗疲劳性能,为井下高压密封结构优化提供理论依据。

     

    Abstract: This study addresses the root fracture issue of the oil pump discharge valve seat connector under combined dynamic impact and static tensile loads. A three-dimensional finite element model of the valve ball-valve seat-valve seat connector was established using SolidWorks and ANSYS/LS-DYNA to conduct a multi-scale study of mechanical behaviors. Through explicit dynamics and static analysis, it was found that the maximum equivalent stress in the right-angle transition zone at the connector root reaches 516.8 MPa, indicating severe stress concentration. Structural improvements through fillet radius optimization (R=1 mm) and wall thickness increase (2.5→4.5 mm) reduced the stress peak to 184.74 MPa (64.2% reduction), increased the sectional moment of inertia by 117%, and achieved more uniform stress distribution. The results demonstrate that the composite optimization strategy significantly enhances the connector’s fatigue resistance by dispersing stress concentration and improving bending stiffness, providing theoretical guidance for improving high-pressure sealing structures in downhole operations.

     

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