永磁半直驱传动系统的效能测试及应用研究

The Efficiency Testing and Application Research of the Permanent Magnet Semi-Direct Drive Transmission System

  • 摘要: 永磁半直驱传动系统依靠其高效节能的特性,逐渐成为煤矿井下刮板输送机的技术革新方向。然而由于目前应用较少,其真实能耗表现并不为人熟知。基于此,通过逐级加载的台架试验,首次定量评估了1600 kW永磁半直驱传动系统的能耗表现。研究发现,该系统在50%负载率时效率已达95%,75%~100%负载率时效率约为97.5%。相对于传统异步电机传动系统,在同等工况下效率提升27.6%,能耗降低21.6%。这种新型传动系统还具有结构紧凑和稳定可靠的特点,十分适合刮板输送机的运行工况,应用前景广阔。但对于大功率传动系统,仍需克服并解决系统结构布局、紧链装置设计、系统集成化和一体化等技术难题。

     

    Abstract: Relying on its characteristics of high efficiency and energy saving, the permanent magnet semi-direct drive transmission system is gradually becoming the direction of technological innovation for underground coal mine scraper conveyors. But due to its limited application, the true energy consumption performance is not well known. Based on this, through a step-by-step loading test, the energy consumption performance of a 1600 kW permanent magnet semi-direct drive transmission system was quantitatively evaluated for the first time. The study revealed that the system efficiency reaches 95% at a 50% load rate, and approximately 97.5% between 75% to 100% load rates. Compared to traditional asynchronous motor drive systems, the efficiency is increased by 27.6%, and the energy consumption is reduced by 21.6% under the same operating conditions. This innovative transmission system also has a compact structure and reliable stability. It is well-suited for the operating conditions of scraper conveyors, with a promising application outlook. However, for high-power transmission systems, some technical challenges still need to be addressed, such as system layout, design of chain-tensioning devices, and system integration.

     

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