滚滑复合导轨动态特性分析与试验研究

Dynamic Characteristics Analysis and Experimental Study of Rolling-Sliding Composite Guideway

  • 摘要: 导轨作为数控机床的核心运动组件,其动态性能直接关系着机床的加工质量、承载能力和寿命。该文以重型机床的支撑导轨为研究对象,提出了一种结构简单、调试方便的新型滚滑复合导轨,该复合导轨能满足重型机床在重负荷切削条件下的需求。在考虑接合面影响的基础上,建立了等效动态模型,用于识别复合导轨接合部的动态特性参数。通过对比滑台频响函数的实测与拟合结果,二者的相对误差控制在5%以内。试验结果表明,法向载荷对法向动态特性参数影响显著,法向接合刚度和阻尼分别提高了1.49倍和13.86倍。研究成果可为新型滚滑复合导轨在重型机床中的设计与优化提供重要参考。

     

    Abstract: As a core motion component of CNC machine tools, the dynamic performance of the guideway directly affects the machining quality, load-carrying capacity, and service life of the machine. This paper focuses on the support guideway of heavy-duty machine tools and proposes a novel rolling-sliding composite guideway with a simple structure and convenient adjustment. The proposed composite guideway meets the operational requirements of heavy-duty machine tools under high-load cutting conditions. Considering the influence of joint surfaces, an equivalent dynamic model was established to identify the dynamic characteristic parameters of the composite guideway joints. By comparing the measured and fitted frequency response functions of the slide table, the relative error between the two was controlled within 5%. Experimental results show that the normal load has a significant effect on the normal dynamic characteristic parameters, increasing the normal joint stiffness and damping by 1.49 times and 13.86 times, respectively. The research findings provide important references for the design and optimization of the novel rolling-sliding composite guideway in heavy-duty machine tools.

     

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