聚丙烯装置第一反应器流场模拟和设计改进研究

Study on Flow Field Simulation and Design Improvement of First Reactor of Polypropylene Unit

  • 摘要: 为了解决聚丙烯装置第一反应器内部物料混合问题,采用计算流体力学(CFD)的方法对反应器进行流场分析,首先利用一种CFD 软件—FLUENT模拟分析折叶开启涡轮式搅拌桨和折叶圆盘涡轮式搅拌桨对搅拌釜内流场分布的影响。使用标准k-ε湍流模型对搅拌溶液的流场进行三维仿真模拟,仿真研究表明斜叶圆盘涡轮式搅拌桨在反应器中流动更加更加充分,对物料搅拌效果更好。第二对搅拌桨前三排折叶圆盘涡轮式搅拌桨不同桨间距进行模拟,得到在桨间距D=1.0D0(搅拌桨直径)时混合效果最佳;最后,又分析模拟了在不同角度的叶片下反应器内的流场分布。得到了最佳折叶倾斜角度。通过改造桨叶结构,反应器产品质量均达到了合格标准。

     

    Abstract: Computational Fluid Dynamics (CFD) was used to analyze the flow field in the first reactor of a polypropylene plant. Firstly, a CFD software, FLUENT, was used to simulate and analyze the influence of the turbine type agitator with folded blades and the turbine type agitator with folded blades on the flow field distribution inside the agitator. Use standard k- ε The turbulence model simulates the flow field of the stirred solution in 3D, and the simulation study shows that the inclined blade disc turbine stirring impeller flows more fully in the reactor and has a better stirring effect on the material. The second simulation was conducted on the different pitch distances of the first three rows of folded disc turbine type stirring paddles, and it was found that the best mixing effect was achieved when the pitch distance D=1.0D0 (diameter of stirring paddles); Finally, the flow field distribution inside the reactor was analyzed and simulated under different blade angles. Obtained the optimal folding blade tilt angle.

     

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