风电增速器齿轮修形的优化分析

Optimization Analysis of Gear Modification of Wind Power Speeder

  • 摘要: 为提高风电增速器齿轮运行的稳定性,该文通过仿真分析,提出一种结合齿向和齿廓修形的齿轮优化方案,并采用改进的第二遗传算法,对齿轮参数进行优化组合。结果表明:在应用第二遗传算法后,第一、第二级行星轮及第三级小齿轮的传递误差相较未修形状态分别下降了75.21%、54.17%和64.09%;与传统公式修形相比,降幅分别为45.75%、32.92%和42.86%。此外,第三级小齿轮轴承的最大振动加速度相比公式修形和未修形状态分别降低了24.96%和3.19%。上述结果充分验证了所提优化方案在降低传动误差与振动方面的有效性与可行性。

     

    Abstract: In order to improve the stability of wind power speeder gear operation, this study proposed an optimized gear modification scheme combining lead and profile modifications, based on simulation analysis. An improved second generation genetic algorithm was employed to optimize the combination of gear parameters. The results showed that, after applying the second generation genetic algorithm, the transmission errors of the first-stage and second-stage planetary gears and the third-stage pinion were reduced by 75.21%, 54.17%, and 64.09%, respectively, compared to the unmodified state. Compared with traditional formula-based modifications, the reductions were 45.75%, 32.92%, and 42.86%, respectively. Additionally, the maximum vibration acceleration of the third-stage pinion bearing was reduced by 24.96% and 3.19% compared to the formula-modified and unmodified states, respectively. These findings fully validate the effectiveness and feasibility of the proposed optimization scheme in reducing transmission error and vibration.

     

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