热处理炉温度场分布特性数值模拟研究

Numerical Simulation Study on Temperature Field Distribution Characteristics of Heat Treatment Furnace

  • 摘要: 本研究通过数值模拟方法分析某型热处理炉膛在加热过程中的温度场分布特性。建立了包含七层/五层镂空隔板结构的简化模型,考虑电加热元件布局与轴流循环风扇作用,揭示了炉内温度梯度形成机制。结果表明:七层隔板加热初期存在显著的温度分层现象,垂直方向呈现上高下低(温差达55℃),水平方向呈现外高内低分布特征。持续加热一段时间,温度分层现象逐步缓解。对比发现五层镂空隔板结构较七层隔板温度均匀性得到明显提升,优化风扇布局可有效改善气流组织。研究结果为热处理工艺优化提供了理论依据。

     

    Abstract: This study analyzes the temperature field distribution characteristics of a certain type of heat treatment furnace during the heating process through numerical simulation methods. A simplified model was established with a seven/five layer hollow partition structure, considering the layout of electric heating elements and the effect of axial flow circulating fans, revealing the mechanism of temperature gradient formation inside the furnace. The results showed that there was a significant temperature stratification phenomenon in the initial heating stage of the seven layer partition, with a vertical distribution of high in the top and low in the bottom (temperature difference of 55℃), and a horizontal distribution of high outside and low inside. Continuous heating for a period of time gradually alleviates the temperature stratification phenomenon. Comparison shows that the temperature uniformity of the five layer hollow partition structure is 23% higher than that of the seven layer partition. Optimizing the fan layout can effectively improve the airflow organization. The research results provide a theoretical basis for optimizing heat treatment processes.

     

/

返回文章
返回