轮式装载机驱动桥壳有限元分析与轻量化设计研究

Finite Element Analysis and Lightweight Design Research on the Drive Axle Housing of Wheel Loader

  • 摘要: 驱动桥作为轮式装载机的关键承重结构件,按照静强度设计余量较大,具备轻量化设计需求。文中以某型号轮式装载机驱动桥桥壳为研究对象,建立桥壳三维模型。分析驱动桥桥壳所受外部载荷,选择满载静止、满载起步和满载制动三种典型工况,确定三种工况下外载荷的种类、大小以及加载位置。建立驱动桥桥壳有限元模型,进行三种典型工况下的有限元分析。结果表明:满载静止工况下桥壳的最大应力为234.4 MPa,位于半轴套管中部位置;最大位移变形量为1.837 mm,出现在桥包后部中央处。选择应力最大的工况即满载静止工况进行参数化设计,以桥壳壳体厚度参数设计变量。桥壳本体的厚度由15 mm降至12 mm时达到最优解,桥壳整体质量343 kg减小至297 kg,桥壳整体质量减少了46 kg,实现减重13.41%。轻量化后的桥壳有限元分析结果表明,结构应力与变形量仍满足设计要求,实现了驱动桥桥壳的轻量化设计。

     

    Abstract: The drive axle is a key load-bearing structural component of a wheel loader, and has a large design margin for static strength, with lightweight design requirements. In this article, a three-dimensional model of the drive axle housing of a certain model of wheel loader is established as the research object. The external loads on the drive axle housing are analyzed, and three typical operating conditions are selected: full-load static, full-load starting, and full-load braking. The types, magnitudes, and loading positions of the external loads under these three conditions are determined. A finite element model of the drive axle housing is established for finite element analysis under these three typical operating conditions. The results show that the maximum stress of the axle housing under full-load static conditions is 234.4 MPa, located in the middle of the half-shaft sleeve; the maximum displacement deformation is 1.837 mm, occurring at the rear center of the axle housing. The condition with the highest stress, namely full-load static conditions, is selected for parametric design, with the thickness parameter of the axle housing shell as the design variable. When the thickness of the axle housing body is reduced from 15 mm to 12 mm, the optimal solution is achieved, with the overall mass of the axle housing reduced from 343 kg to 297 kg, a reduction of 46 kg in overall mass, achieving a weight reduction of 13.41%. The finite element analysis results of the lightweight axle housing show that the structural stress and deformation still meet the design requirements, achieving lightweight design of the drive axle housing.

     

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