装载机液控流量放大阀故障分析及解决方案

Failure Analysis and Solution on the Loader Hydraulic Control Flow Amplification Valve

  • 摘要: 针对装载机液控流量放大阀在耐久试验中出现的冲击压力持续高压问题进行了深入分析,通过系统工作原理的剖析,发现梭阀在负载压力选择时普遍存在中位憋压现象,首先给出了原流量放大阀耐久故障的冲击波形曲线,进而提出了两种创新性解决方案:其一是将恒流量阀集成于主阀体,其二是从主阀杆获取LS压力,重点对集成恒流量阀方案进行了实验验证,并成功获取了1 Hz频率下的耐久试验冲击波形曲线。研究结果表明,两种解决方案均能有效消除主阀LS中位憋压问题,同时成功解决了耐久试验过程中主泵持续高压的技术难题。该方案对缓冲转向冲击具有良好的改善效果。本研究提出的解决方案为流量放大阀的产品设计开发提供了新的思路,对装载机转向性能的调试具有重要的理论指导意义。

     

    Abstract: During the durability testing of the loader hydraulic flow amplification valve, a persistent issue of excessively high impact pressure was observed. To address this problem, an in-depth analysis was conducted based on the system's working principles. The investigation revealed that the median pressure holding phenomenon of the shuttle valve commonly occurs during load pressure selection. Firstly, the shock waveform curve of the durability fault of the original flow amplification valve is given. Two innovative solutions are proposed: one is to integrate the constant flow valve into the main valve body, and the second is to obtain LS pressure from the main stem. The experimental verification of the integrated constant flow valve scheme was emphasized. The shock waveform curve of the endurance test at 1 Hz frequency was successfully obtained. The results show that the two solutions can effectively eliminate the problem of median pressure holding of the main valve LS, and successfully solve the technical problem of continuous high pressure of the main pump during the durability test. This scheme has a good improvement effect on cushioning steering impact. The solution proposed in this study provides a new idea for the product design and development of flow amplification valve, and has important theoretical guiding significance for the debugging of loader steering performance.

     

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