高速印刷下印版更换结构优化设计

Optimized Design of Plate Change Structure for High-Speed Printing

  • 摘要: 设计了一种用于柔版印刷的印版更换结构,从轴承、重复定位精度、操作便捷性等方面做了改进设计。针对传统方法依赖人工推拉翻转座、手动锁紧,采用平面定位,导致换版时间长和定位误差大的问题,将印版更换结构选取了承载力更强的轴承,采用气缸驱动结合锥度定位技术,通过气缸往复运动实现芯轴和推拉座的自动分离和复位,利用锥顶和锥套间的锥面配合确保高精度重复定位。经对印版更换结构进行优化设计,与传统结构对比,定位精度更高,效率更快,可以在节省人力的同时提高印刷质量。

     

    Abstract: A plate replacement structure for printing roller has been designed, with improvements made in terms of bearing, repeatable positioning accuracy, and operational convenience. Traditional methods rely on push-pulling flipping seat, locking for manual, and using planar positioning, resulting in long plate changing times and large positioning errors. For the replacement structure of the printing plate, a bearing with stronger load capacity has been selected. It adopts cylinder drive combined with taper positioning technology, and achieves automatic separation and resetting of the core shaft and push-pull base through reciprocating motion of the cylinder. The high-precision repeatable positioning is ensured by the conical surface fit between the cone top and the cone sleeve. After optimizing the design of the plate changing structure, compared with the traditional structure, it has higher positioning accuracy and efficiency, which can save manpower while improving printing quality.

     

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