液压支架防腐销轴及其安装孔的有限元分析

Finite Element Analysis of Anti-Corrosion Pin and Its Installation Hole of Hydraulic Support

  • 摘要: 为解决液压支架销轴因锈蚀抱死导致难以拆解的问题,提出对销轴及其安装孔表面熔覆不锈钢的防腐方案,并建立了数学分析模型,用Abaqus分析得到了应力应变分布情况。结果表明:经过防腐处理后,接触面表现出更好的耐蚀和耐磨性能,应变数值都在10−3数量级,对液压支架的变形整体安全可控。安装孔表面硬度高于销轴表面的配合关系在传递载荷和降低应力集中方面表现更优。

     

    Abstract: To solve the problem of difficult disassembly caused by rusting and locking of the hydraulic support pin shaft, a corrosion prevention scheme of stainless steel cladding on the surface of the pin shaft and its mounting hole was proposed, and a mathematical analysis model was established. The stress-strain distribution was analyzed using Abaqus. The results show that after anti-corrosion treatment, the contact surface exhibits better corrosion resistance and wear resistance, and the strain values are in the order of 10−3, which is safe and controllable for the overall deformation of the hydraulic support. The fitting relationship where the surface hardness of the installation hole is higher than that of the pin shaft surface performs better in transmitting loads and reducing stress concentration.

     

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