提梁机主梁多目标轻量化优化设计

Multi-objective Lightweight Optimization Design of the Main Beam of Lifting Beam Machine

  • 摘要: 针对提梁机主梁设计时存在截面冗余、材料利用率偏低的问题,采用参数化建模、有限元仿真与遗传算法相结合的方法开展多目标优化研究。以箱型截面参数为设计变量,建立以质量最小化与变形控制为双目标、强度与刚度为约束的优化模型,通过 MATLAB gamultiobj 函数完成求解。优化后主梁总截面面积与质量降低约10%,静载最大应力及跨中变形小幅上升,但仍满足规范安全限值;前六阶固有频率保持在 2.0 Hz 以上,无共振风险。优化方案符合结构力学基本规律,在实现适度轻量化的同时保证结构安全可靠,可为提梁机主梁工程设计提供参考。

     

    Abstract: Aiming at the problems of redundant cross-sections and low material utilization in the design of girder cranes, a multi-objective optimization study was conductbining parametric modeling, finite element simulation, and genetic algorithms. Taking box-section parameters as design variables, an optimization model was established with dual objectives of minimizing mass and controlling deformation constraints of strength and stiffness, and solved using the MATLAB gamultiobj function. After optimization, the total cross-sectional area and mass of the main beam decreased by approxy 10%, while the maximum static stress and mid-span deflection increased slightly but still met the safety limits of the code; the first six natural frequencies remained above 2.0 Hz, eliminating the risk of resonance. The optimized scheme conforms to the basic laws of structural mechanics, ensuring structural safety and reliability while achieving moderate lightweighting, providing a reference for the engineering dgn of girder crane main beams.

     

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