抓料机清场工况自适应液压系统的研究

Research of An Adaptive Hydraulic System For The Cleaning Condition of The Material Grabbing Machine

  • 摘要: 针对抓料机的两半式贝壳斗属具在散料装卸清场作业中易撞击或啃切物料堆放平台的现象,分析抓斗在闭合过程中的运动轨迹,提出一种抓料机清场工况下的自适应液压系统。本系统通过角位移传感器实时采集动臂、斗杆、抓斗等构件间的夹角,对工装装置的姿态进行判断,进而结合力学模型计算动臂浮动油缸的压力及流量需求,从而控制泵的斜盘摆角及浮动油缸的缸内压力,实现抓斗闭合过程中工作装置整体浮动升高,确保抓斗斗齿的运动轨迹与清理工作面完全重合。实践证明:动臂浮动液压系统具有高效充斗率、智能浮动提升、成本效益显著和广泛应用前景等特点。

     

    Abstract: In response to the phenomenon that the two half shell bucket attachments of the material grabbing machine are prone to impact or gnaw on the material stacking platform during the clearance operation of bulk material loading and unloading, the motion trajectory of the grab bucket during the closing process is analyzed, and an adaptive hydraulic system for the cleaning condition of the material grabbing machine is proposed. This system uses angle displacement sensors to real-time collect the angles between components such as the boom, arm, and grab, and determines the posture of the fixture device. Then, combined with a mechanical model, it calculates the pressure and flow requirements of the boom floating cylinder, thereby controlling the pump's inclined plate swing angle and the cylinder pressure of the floating cylinder. This achieves the overall floating and lifting of the working device during the grab closure process, ensuring that the motion trajectory of the grab teeth completely coincides with the cleaning work surface. Practice has proven that the floating hydraulic system of the boom has the characteristics of efficient filling rate, intelligent floating lifting, significant cost-effectiveness, and wide application prospects.

     

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