蒸汽管回转干燥机滚圈的修复方法

Steam Pipe Rotary DryerRolling Ring Repair Method

  • 摘要: 针对PTA装置中蒸汽管回转干燥机在长期运行过程中滚圈表面易出现磨损、划痕和凹坑等缺陷的问题,提出采用“滚圈在线车削”方法进行修复。实践应用表明,该方法无需拆卸滚圈,即可在现场实现对滚圈表面的在线检测、车削与磨削,并有效控制其表面粗糙度和尺寸。该工艺具有维修质量可控、省时省工的优点,可显著缩短复工复产时间,保证装置的长周期稳定运行。

     

    Abstract: To address the issue that the riding ring surface of the steam tube rotary dryer in PTA units is prone to wear, scratches, and pitting during long-term operation, an on-line turning of the riding ring method is proposed for repair. Practical application demonstrates that this method enables on-site inspection, turning, and grinding of the riding ring surface without dismantling, while effectively controlling its surface roughness and dimensional accuracy. This process ensures controllable repair quality, saves time and labor, significantly reduces downtime for resuming production, and guarantees the long-cycle stable operation of the unit.

     

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