铝合金表面粗糙度对油漆附着力的影响与研究

Study on the Influence of Aluminum Alloy Surface Roughness on Paint Adhesion

  • 摘要: 目前对于航空类产品环境耐受性考核更加严苛,因而对产品耐受恶劣环境的需求也更高。本研究以6061铝合金与氟聚氨酯无光磁漆涂层为对象,通过试验方法探究了不同表面粗糙度、不同喷漆工艺对漆膜表面涂层附着力作用规律,试验采用喷砂(玻璃砂、棕刚玉),磁力研磨(抛光针)等方式制备不同粗糙度样件,并通过开展振动试验和涂层附着力测试,发现漆层附着力与表面粗糙度呈非正相关关系。从微观角度分析,粗糙表面的凹槽和坑洞可以作为涂装漆膜的机械锚固点,并增加漆膜的接触面积,从而增加漆膜的结合力和牢固性,该结论可以为铝合金喷漆工艺技术优化提供依据。

     

    Abstract: At present, the environmental tolerance assessment of aviation products is more stringent, so the demand for products to tolerate harsh environments is higher. In this study, the matte enamel coating of 6061 aluminum alloy and fluoropolyurethane was taken as the object, and the effect of different surface roughness and different painting processes on the adhesion of the paint film surface was explored by experimental methods. The samples with different roughness were prepared by sandblasting (glass sand, brown corundum) and magnetic grinding (polishing needle), and through vibration test and coating adhesion test, it was found that the adhesion of the paint layer was not positively correlated with the surface roughness. From the microscopic point of view, the grooves and pits on the rough surface can be used as mechanical anchoring points for painting the paint film, and the contact area of the paint film can be increased, thus increasing the adhesion and firmness of the paint film. This conclusion can provide a basis for the optimization of aluminum alloy painting technology.

     

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