茶叶采摘收集装置设计与仿真分析

Design and Simulation Analysis of Tea Picking and Collecting Device

  • 摘要: 本文设计一款茶叶采摘收集装置。采用往复式剪切刀对茶叶进行剪切之后由风管和后置负压风机配合将芽叶吸进茶叶储存箱。文中对装置部件进行参数设计并对茶叶剪切过程进行仿真分析,验证装置安全可靠性。研究结果表明,通过对剪切刀进行模态分析,7至12阶固有频率变化范围为111.96 Hz到1043.3 Hz,工作频率60 Hz小于111.96 Hz,差值为51.96 Hz,相差25%以上,避免了工作时发生共振带来的安全隐患。剪切刀固定刀口应力分析结果表明,最大形变量为0.049822 mm,最大应力为213.18 MPa,满足各项力学安全条件,可以为茶叶采摘收集装置的研究提供理论参考。

     

    Abstract: This study proposes a novel tea picking and collecting device. The device employs left-right reciprocating shear blades for precise tea cutting, and the sheared buds and leaves are efficiently transported into the storage bin via the synergistic operation of air ducts and a rear-mounted negative pressure fan. Following the parametric design of all components, simulation analysis of the tea shearing process was conducted by integrating the stress distribution of the shear blades and the rotational speed of the eccentric shaft to verify the structural safety and operational reliability of the device. Modal analysis results indicate that the natural frequencies of the 7th to 12th orders of the shear blade range from 111.96 Hz to 1043.3 Hz. The operating frequency (60 Hz) is 51.96 Hz lower than the minimum natural frequency, with a frequency margin exceeding 25%, effectively eliminating resonance risks during operation. Stress analysis of the fixed blade edge reveals a maximum deformation of 0.049822 mm and a maximum stress of 213.18 MPa, both within the mechanical safety thresholds of the selected material (440C stainless steel). This research provides valuable theoretical support for the optimization and engineering application of tea picking and collecting equipment.

     

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