薄煤层高功率密度摇臂技术发展与研究

Research and Development of High Power Density Rocker Arm Technology for Thin Coal Seam

  • 摘要: 针对薄煤层复杂工况与高产高效需求,提升采煤机摇臂功率密度是增强其地质适应性的关键。本文分析了薄煤层高功率密度摇臂的技术特点,指出在有限空间内实现大功率设计所面临的配套参数矛盾与功能需求冲突。通过对比双电机横向布置摇臂、C型全悬摇臂及H型半悬摇臂的结构特点,总结了各类摇臂的适用工况和应用场景。在此基础上,针对当前应用中存在的问题,归纳出摇臂多参数协同优化技术、截割传动系统低噪延寿与热管理技术、自适应变频截割与故障监控技术三个重点研究方向。研究成果可为薄煤层采煤机的设计优化与选型提供依据。

     

    Abstract: In response to the complex working conditions and high-yield and high-efficiency demands of thin coal seams, enhancing the power density of the coal shearer's boom is crucial for improving its geological adaptability. This paper analyzes the technical characteristics of high-power-density booms for thin coal seams and points out the conflicts between the supporting parameters and functional requirements in achieving a high-power design within a limited space. By comparing the structural features of the double-motor transverse boom, C-type fully suspended boom, and H-type semi-suspended boom, the applicable working conditions and application scenarios of each type of boom are summarized. Based on this, in light of the existing problems in current applications, three key research directions are identified: multi-parameter coordinated optimization technology for booms, low-noise and long-life extension and thermal management technology for cutting transmission systems, and adaptive variable-frequency cutting and fault monitoring technology. The research results can provide a basis for the design optimization and selection of coal shears for thin coal seams.

     

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