水泵密封环螺钉断裂原因分析及改进

Analysis and Improvement of Fracture Causes of Water Pump Seal Ring Screw

  • 摘要: 以重要厂用水泵密封环螺钉为研究对象,通过宏观检查、化学成分分析、金相检验、硬度测试、断口微观分析等方法,分析水泵密封环螺钉断裂原因。结果表明,水泵密封环螺钉断裂的主要原因是其材质耐水腐蚀性能较差,在断裂螺钉表面和断面上都存在较为明显的点腐蚀坑。同时,加之电化学反应和螺栓硬度过高等因素,最终在交变载荷作用下发生疲劳断裂失效。建议将螺钉材质更换为双相不锈钢材质,提高抗水腐蚀性能以及避免电化学腐蚀。

     

    Abstract: Taking the sealing ring screws of critical plant water pumps as the research object, this study analyzes the causes of screw fracture through various methods such as macroscopic inspection, chemical composition analysis, metallographic examination, hardness testing, and microscopic analysis of fracture surfaces. The results show that the primary reason for the fracture of the sealing ring screws is the poor water corrosion resistance of their material, evidenced by distinct pits of pitting corrosion on both the surface and cross-section of the fractured screws. Additionally, factors such as electrochemical reactions and excessive bolt hardness contribute to the fatigue fracture failure under alternating loads. It is recommended that the screw material be replaced with duplex stainless steel to enhance water corrosion resistance and prevent electrochemical corrosion.

     

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