水泵密封环螺钉断裂原因分析及改进

Analysis and Improvement of Fracture Causes of Water Pump Seal Ring Screw

  • 摘要: 该文以重要厂用水泵密封环螺钉为研究对象,通过宏观检查、化学成分分析、金相检验、硬度测试、断口微观分析等方法,分析水泵密封环螺钉断裂原因。结果表明,水泵密封环螺钉断裂的主要原因在于其材质耐水腐蚀性较差,断口表面存在明显点蚀坑。在电化学反应及螺栓硬度过高等因素作用下,螺钉最终在交变载荷下发生疲劳断裂。建议将螺钉材质更换为双相不锈钢材质,以提高其抗水腐蚀性能并避免电化学腐蚀。

     

    Abstract: Taking the sealing ring bolts of a critical plant water pump as the research object, the causes of bolt fracture were analyzed through macroscopic inspection, chemical composition analysis, metallographic examination, hardness testing, and microscopic fracture analysis. The results showed that the primary cause of fracture was the poor water corrosion resistance of the bolt material, with obvious pitting corrosion observed on the fracture surface. Under the combined effects of electrochemical reactions and excessively high bolt hardness, the bolts eventually experienced fatigue fracture under alternating loads. It is recommended to replace the bolt material with duplex stainless steel to enhance water corrosion resistance and prevent electrochemical corrosion.

     

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