浅析低温盐水输送泵机械密封失效原因及改进措施

Mechanisms and Mitigation Measures of Mechanical Seal Failure for Low-Temperature Brine Transfer Pumps

  • 摘要: 针对低温冷冻盐水装置运行过程中,盐水输送泵配套双端面机械密封无法适配现场工况、密封频繁失效的问题,该文对失效的机械密封进行解体分析和改进。将双端面机械密封更换为集装式单端面密封,有效隔离23%氯化钙溶液的腐蚀。摩擦副材质升级为耐低温、耐腐蚀的硬质合金-碳石墨,冷却系统管径由DN15增至DN20,冲洗方式由PLAN14改为PLAN11自冲洗模式。经现场装机应用验证,改造后的集装式单端面密封运行稳定,静环与动环形成精密的密封端面;弹簧组件提供稳定的端面压力;冷却系统可有效带走摩擦热量并清除杂质。通过合理设计与严格维护,机械密封实现了长周期“零泄漏”运行,提高了生产可靠性。

     

    Abstract: Aiming at the frequent failure of double-ended mechanical seals equipped on brine transfer pumps during the operation of low-temperature frozen brine units caused by their inadaptability to on-site working conditions, this paper carries out disassembly analysis and improvement on the failed mechanical seals. The original double-ended mechanical seals are replaced with cartridge single-ended seals to effectively isolate the corrosion of 23% calcium chloride solution. The friction pair materials are upgraded to low-temperature and corrosion-resistant cemented carbide-carbon graphite. The pipe diameter of the cooling system is expanded from DN15 to DN20, and the flushing mode is changed from PLAN14 to PLAN11 self-flushing mode. Verified by field installation and application, the improved cartridge single-ended seals operate stably. The stationary ring and rotating ring form precise sealing end faces, and the spring assembly provides stable end face pressure. The cooling system can efficiently dissipate frictional heat and remove impurities. With rational design and strict maintenance, the mechanical seals achieve long-term zero-leakage operation and enhance production reliability.

     

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