面向高效高精加工的涡旋体数控加工工艺参数优化及应用

Optimization and Application of CNC Machining Process Parameters of Scroll for High Efficiency and High Precision Processing

  • 摘要: 针对变截面涡旋体加工中曲率变化剧烈导致精度与稳定性难以统一的问题,该文构建了曲率自适应进给模型与变步长插补算法相结合的优化方法。通过对优化算法开展的验证实验得出,切削力稳定在118~136 N区间,表面形貌参数Sa降至1.28 μm,轮廓误差波动压缩至±0.002 mm,加工效率提升约15%。该方法可有效改善复杂曲面加工质量并增强过程稳定性。

     

    Abstract: To address the problem of difficult unification of accuracy and stability caused by the drastic curvature changes in the processing of variable-section scrolls, an optimization method combining the curvature adaptive feed model and the variable step-size interpolation algorithm was constructed. Practical experiments were conducted on the optimization algorithm, and it was found that the cutting force was stable within the range of 118 to 136 N, the surface topography parameter Sa was reduced to 1.28 μm, the contour error fluctuation was compressed to ±0.002 mm, and the processing efficiency was increased by approximately 15%. This method can effectively improve the processing quality of complex surface machining and enhance process stability.

     

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