矿山设备故障诊断技术发展现状

Mining Equipment Fault Diagnosis Technology Development Status

  • 摘要: 随着矿山设备无人化、智能化技术的快速发展,传统的定期维修因潜在故障不易发现、维修及时性不足等问题,已难以满足智能矿山设备的运维要求。因此,故障诊断技术的进步成为推动矿山设备智能化进程的关键环节。该文对矿山设备的故障预测技术、健康状况评估技术的发展现状进行了总结,并对现存问题及未来发展方向展开了思考并提出了建议。从信号获取、特征提取及融合、健康等级划分、评估模型建立四个方面总结了健康状况评估技术的发展现状;同时,从微小故障、耦合故障、多种类信息融合与故障定量定性四个方面分析了矿山设备故障诊断技术目前面临的挑战。针对上述问题与发展趋势,提出应在数据采集、数据处理、健康状态评估及模型构建等方面持续深入研究,并结合5G网络、人工智能与大数据等新兴技术,推动矿山设备运维体系向多元化、智能化方向发展。

     

    Abstract: With the rapid development of mining equipment unmanned, intelligent technology, the traditional regular maintenance due to the difficulty of discovering potential faults and the lack of timeliness of maintenance, it has been difficult to meet the requirements of equipment operation and maintenance of intelligent mines. Therefore, the development of fault diagnosis technology is an important barrier that needs to be broken in the intelligent process of mining equipment. This paper summarizes the current status of the development of fault prediction technology and health condition assessment technology for mining equipment, and gives thoughts and suggestions on the existing problems and future development direction. It summarizes the development status of health condition assessment technology from four aspects: signal acquisition, feature extraction and fusion, health level classification, and assessment model establishment, and analyzes the challenges of mining equipment fault diagnosis technology from four aspects: micro-faults, coupled faults, fusion of multiple types of information, and quantitative and qualitative faults, and then conducts research in the areas of data acquisition, data processing, health condition assessment, and assessment model establishment. In view of the above research status and development direction, research is carried out in the aspects of data acquisition, data processing, health condition assessment and the establishment of assessment model, and it is proposed that the intelligent development of mining equipment should be diversified by combining with the emerging technologies, such as 5G network, artificial intelligence, big data and other technologies.

     

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