生活污水处理器电极板智能循环清洗装置设计与应用

Design and Application of Intelligent Circulating Cleaning Device for Electrode Plate of Electrolytic Sewage Treatment Plant

  • 摘要: 针对中海油深圳分公司海上某原油生产设施上安装使用的电解法生活污水处理器在使用过程中容易出现电极板内部结垢严重、不易清洗,从而引起电极板故障率高的问题,该文设计了一种基于智能算法的循环清洗装置,该装置可在线监控电极板内部结垢厚度并进行智能循环清洗。通过分析海上油气田生产设施的实际工况和操作需要,结合电解法生活污水处理技术特点,开发了具备在线监测电极板结垢厚度、异常报警提示等人机交互功能的系统,并配套电极板间自动循环清洗装置。现场试验结果表明,该装置实现了电极板结垢厚度在线监测,有效提升了电极板清洗作业效率,降低了人工维护频次:单次作业时间由32 h缩短至8 h,清洗效率提升80%,能耗降低60%以上,显著提高了污水处理系统运行可靠性。经处理后的生活污水COD值降至210 mg/L,满足GB 4914-2008排放标准要求,为海上平台环保设备升级改造提供了创新技术方案。

     

    Abstract: In response to the installation and use of electrolytic domestic sewage treatment equipment on the 115FPSO crude oil production facility of CNOOC Shenzhen Branch, serious scaling and difficulty in cleaning inside the electrode plate are prone to occur during use, resulting in a high failure rate of the electrode plate. This article designs an intelligent algorithm based system that can monitor the thickness of scale inside the electrode plate online and perform intelligent cyclic cleaning of the electrode plate. By analysing the actual operating conditions and operational requirements of offshore oil and gas field production facilities, and taking into account the characteristics of electrolytic domestic wastewater treatment technology, a human-machine interface system has been developed that is capable of monitoring the internal thickness of electrode plates in real time and issuing alarm notifications. This system is integrated with an automatic circulation cleaning device for the electrode plates. The device has been successfully applied on site, achieving online monitoring of electrode plate thickness. When cleaning the electrode plate, the operation time has been shortened from 32 h/time to 8 h/time, the cleaning efficiency has been improved by 80%, and the energy consumption has been reduced by more than 60%, significantly improving the reliability of the sewage treatment system. Extend the service life of electrodes, reduce equipment failures, and lower equipment maintenance costs. The COD level of the treated domestic wastewater has been reduced to 210 mg/L, complying with the GB 4914-2008 discharge standard, and providing an innovative solution for upgrading environmental protection equipment on offshore platforms.

     

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