螺栓断裂失效原因分析

Failure Analysis of Bolt Fracture

  • 摘要: 为了解道岔用螺栓服役工件断裂失效的原因,采用外观检查、理化检测(化学分析、硬度试验、金相试验)、断口分析等手段对断裂的螺栓进行检测、评价、分析。结果表明:螺栓的失效形式为双向弯曲高周疲劳断裂,断裂的根本原因在于螺纹处存在脱碳层,严重影响材料的抗疲劳性能。通过分析螺栓断裂的失效机制,可以为道岔螺栓的制造工艺和质量控制提供经验指导,从而提高其耐用性和可靠性,减少断裂风险。

     

    Abstract: In order to understand the cause of fracture failure of the workpiece used in bolt service for turnout, the broken bolts were detected, evaluated and analyzed by means of appearance inspection, physical and chemical testing (chemical analysis, hardness test, metallographic test) and fracture analysis. The results show that the failure mode of the bolt is bidirectional bending high cycle fatigue fracture, and the root cause of the fracture is the existence of decarburization layer at the thread, which seriously affects the fatigue resistance of the material.By analyzing the failure mechanisms of bolt fractures, valuable insights can be provided for the manufacturing processes and quality control of switch bolts, thereby enhancing their durability and reliability and reducing the risk of fractures.

     

/

返回文章
返回