数控龙门铣进给系统摩擦补偿与动态性能提升研究

Research on Friction Compensation and Dynamic Performance Improvement of the Feed System in CNC Gantry Milling Machines

  • 摘要: 以GLU28×40系列数控龙门铣床为对象,针对进给轴低速爬行与换向一致性波动典型问题,开展进给系统摩擦特性识别与补偿整定研究。采用ISO 230-2激光干涉与VDI 3441统计指标开展现场识别,提出以反向偏差收敛、重复定位不劣化与试切尺寸偏差一致性改善为约束的摩擦补偿与参数优化路径,并以摩擦补偿与伺服参数整定形成可复测闭环。经补偿与整定后,试切件平面度由0.0214 mm改善至0.0013 mm,验证摩擦非线性抑制对动态性能与加工稳定性的贡献。

     

    Abstract: Taking the GLU28×40 series CNC gantry milling machine as the research object, this study focuses on the typical problems of low-speed crawling and fluctuation of commutation consistency in the feed axis, and conducts research on friction characteristic identification and compensation tuning of the feed system. On-site identification is carried out using ISO 230-2 laser interferometry and VDI 3441 statistical indicators. A friction compensation and parameter optimization path constrained by the convergence of backlash deviation, non-deterioration of repeat positioning accuracy, and improvement of consistency in trial-cutting dimensional deviation is proposed, and a repeatable closed loop is formed by friction compensation and servo parameter tuning. After compensation and tuning, the flatness of the trial-cut workpiece is improved from 0.0214 mm to 0.0013 mm, which verifies the contribution of friction nonlinearity suppression to dynamic performance and machining stability.

     

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