基于数字孪生技术的LNG模块智能制造全流程自动化控制研究

Research on the Full Process Automation Control of LNG Module Intelligent Manufacturing based on Digital Twin Technology

  • 摘要: LNG模块在制造过程中易受到材料性能与环境干扰的影响,LNG模块在高压工况下存在泄漏风险,难以保证制造质量,为此,提出了基于数字孪生技术的LNG模块智能制造全流程自动化控制研究。基于数字孪生技术的属性模型、过程模型、仿真模型、测试模型和反馈模型五维模型概念,建立LNG模块制造全流程的数字孪生体模型,结合LNG模块物理实体参数间的非线性耦合关系,利用数字孪生服务驱动虚拟模型运动,完成LNG模块制造参数从实际到虚拟的状态映射。利用分布式传感器网络采集LNG模块的几何和物理参数,并提取参数特征,通过特征与数字孪生模型的同步映射实时感知LNG模块制造工艺参数。结合模糊逻辑和自适应算法设计闭环反馈机制,对LNG模块制造工艺参数进行动态调整控制,进而实现全流程自动化控制,确保生产效率与质量。实验结果表明,应用设计方法对LNG模块制造全流程控制后,模块的压降率低于40%,降低了泄漏风险,能够确保整体质量。

     

    Abstract: LNG modules are easily affected by material properties and environmental interference during the manufacturing process, and there is a risk of leakage in LNG modules under high pressure conditions, making it difficult to ensure manufacturing quality. Therefore, a research on intelligent manufacturing full process automation control of LNG modules based on digital twin technology is proposed. Based on the five dimensional model concepts of attribute model, process model, simulation model, testing model, and feedback model using digital twin technology, a digital twin model of the entire LNG module manufacturing process is established. Combining the nonlinear coupling relationship between the physical entity parameters of the LNG module, the virtual model is driven by digital twin services to complete the state mapping of LNG module manufacturing parameters from actual to virtual. Utilize distributed sensor networks to collect geometric and physical parameters of LNG modules, extract parameter features, and perceive real-time manufacturing process parameters of LNG modules through synchronous mapping of features and digital twin models. By combining fuzzy logic and adaptive algorithms, a closed-loop feedback mechanism is designed to dynamically adjust and control the manufacturing process parameters of LNG modules, thereby achieving full process automation control and ensuring production efficiency and quality. The experimental results show that after applying design methods to control the entire manufacturing process of LNG modules, the pressure drop rate of the modules is less than 40%, reducing the risk of leakage and ensuring overall quality.

     

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