柔索牵引大工作空间外墙粉刷机器人轨迹规划设计

Trajectory Planning and Design of Large Workspace Exterior Wall Painting Robot by Cable-Driven

  • 摘要: 目前,外墙面粉刷还在沿用传统的涂刷、滚刷和人工喷涂的方式施工,这种粉刷方式存在施工效率低、厚度控制不均匀、高空作业危险等问题。该文设计了一种柔索牵引大工作空间外墙粉刷机器人,该粉刷机器人构型采用柔索牵引并联驱动的模式,可实现放筒、粉刷、收筒、移动四种工作模式。根据传统粉刷需求和柔索承载工况,进行了粉刷机器人初步方案设计;建立了机器人运动学模型并根据机器人工作模式完成了粉刷机器人的运动轨迹规划;绘制了粉刷工作时序图;确定了各任务的协同工作时间;结合机器人工作原理和初步设计方案设定了粉刷边界条件。借助仿真软件,一方面对粉刷机器人动平台中心标记点的运动轨迹进行了验证;另一方面,将一个粉刷周期划分为5 个运动过程,并通过4 根牵引柔索长度的变化规律,验证了各阶段运动的正确性与协调性。

     

    Abstract: At present, exterior wall painting still relies on traditional methods such as brushing, rolling, and manual spraying. These methods suffer from low efficiency, uneven thickness control, and safety risks associated with working at heights. To address these issues, this study designed a cable-driven exterior wall painting robot with a large operational workspace. The robot adopts a flexible cable-driven parallel mechanism, capable of performing four operational modes: cable release, painting, cable retraction, and movement. Based on conventional painting requirements and the working conditions of flexible cables, a preliminary design scheme for the robot was developed. A kinematic model of the robot was established, and trajectory planning was carried out according to its working modes. A timing diagram of the painting operation was drawn to determine the coordinated working times of each task. Based on the robot's operating principles and initial design, boundary conditions for painting were set. Using simulation software, the trajectory of the marked center point on the moving platform was validated. Additionally, a complete painting cycle was divided into five motion phases, and the changes in length of the four flexible traction cables were analyzed to verify the correctness and coordination of each stage of motion.

     

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