柔索牵引大工作空间外墙粉刷机器人轨迹规划设计

Trajectory Planning and Design of Large Workspace Exterior Wall Painting Robot by Cable-Driven

  • 摘要: 目前,外墙面粉刷还在沿用传统的涂刷、滚刷和人工喷涂方式施工;该粉刷方式存在施工效率低,厚度控制不均匀,高空作业危险等问题。本文设计了一种柔索牵引大工作空间外墙粉刷机器人;该粉刷机器人构型采用柔索牵引并联驱动模式,可实现放筒、粉刷、收筒、移动四种工作模式;根据传统粉刷需求和柔索承载工况,进行了粉刷机器人初步方案设计。建立了机器人运动学模型;根据机器人工作模式完成了粉刷机器人的运动轨迹规划,并绘制了粉刷工作时序图,确定了各任务的协同工作时间。结合机器人工作原理和初步设计方案设定了粉刷边界条件,借助仿真软件,一方面对粉刷机器人动平台中心标记点运动轨迹进行了仿真验真;另一方面,将机器人执行一个粉刷周期的粉刷任务分为了五个运动过程,通过四根牵引柔索的长度变化规律验证了五个运动过程的正确性。

     

    Abstract: At present, the traditional exterior wall painting still adapted methods with brushing, roller painting and manual spraying. These methods had problems, such as low construction efficiency, uneven thickness control and high-altitude operation risks. This paper designed a large workspace exterior wall painting robot by cable-driven. The configuration of this painting robot adapted parallel-driven mode, which can realize four working modes, such as unrolling the paint roller, painting, reeling up the paint roller and moving. According to the traditional painting requirements and cable load conditions, a preliminary design scheme of this painting robot was carried out. The kinematic model was established. The motion trajectory planning was completed according to its working modes, and painting work sequence diagram was drawn to determine the collaborative working time of each task. The painting boundary conditions were set which combined working principle of this robot and the preliminary design scheme . With the help of simulation software, it was simulated and verified of trajectory planning. In addition, the painting task of one painting cycle was divided into five motion processes, and the correctness of five motion processes was verified by the length change law of four driven cables.

     

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