多轴正交高精度旋转框架的数控加工方法分析及应用

Numerical Control Machining Strategy of Multi-axis Orthogonal High Precision Rotating Frame

  • 摘要: 该文针对多轴正交高精度旋转框架在装夹困难、易变形及同轴度超差等问题展开分析研究。首先分析了结构件的精度要求和加工难点,并通过设计合理的装夹方式与专用柔性组合工装,完成了球面及空间圆角的加工。其次在五轴曲面加工中,开展了加工方法与刀具轨迹分析,明确了曲面加工工艺及相关参数;然后利用UG软件进行了曲面补片处理,并设计了适用于内腔凹槽结构的T型刀;同时在粗、精加工阶段分别建立辅助毛坯模型,优化切削参数、刀具选型及走刀路径,并在生成CAM数控程序后开展刀轨仿真,避免加工过程中出现刀具碰撞或干涉。最后通过五轴数控实现了曲面薄壁件的高效批量加工,有效保证了短柱长距零件的同轴度,并在加工过程中实施两次热处理,从而显著提升了产品尺寸稳定性。

     

    Abstract: This paper investigates the multi-axis orthogonal high-precision rotary frame, focusing on issues such as clamping difficulty, susceptibility to deformation, and excessive coaxiality errors. First, the precision requirements and machining challenges of structural components were analyzed, and by designing reasonable clamping methods and dedicated flexible fixtures, the machining of spherical and spatial fillets was accomplished. Next, in five-axis surface machining, the processing methods and toolpath strategies were analyzed to determine the surface machining process and relevant parameters. Surface patching was performed using UG software, and a T-shaped tool suitable for internal groove structures was designed. During roughing and finishing, auxiliary blank models were established to optimize cutting parameters, tool selection, and toolpath strategies. After generating the CAM CNC program, toolpath simulations were conducted to prevent collisions or interferences during machining. Finally, high-efficiency batch machining of thin-walled curved parts was achieved via five-axis CNC, ensuring the coaxiality of short-column long-distance components. Two heat treatment processes were implemented during machining, significantly enhancing the dimensional stability of the products.

     

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