船用汽力装置回汽制动过程中转子扭转应力分析

Torsional Stress Analysis of the Rotor in Back-steam Braking conditions for Steam-Powered Ships

  • 摘要: 船用汽力装置回汽制动能力是蒸汽动力船舶紧急制动能力的根本保证,通过开展回汽制动过程中,高、低压转子的变工况工作过程分析,建立回汽制动工况下高、低压转子后端轴颈处扭转应力模型,并利用仿真软件,建立高、低压转子后端轴颈处扭转应力的Simulink仿真模型。通过仿真表明,在蒸汽动力装置回汽制动过程中,采用正、倒车汽轮机的完美进汽策略时,蒸汽动力装置会出现低压转子后端轴颈处扭转应力超过安全许用值的情况,导致转子使用寿命降低、甚至断裂的情况,因此,需要对倒车、正车汽轮机进汽阀的开关策略进行优化。船用汽力装置回汽制动过程中转子扭转应力分析,可为蒸汽动力船舶回汽制动控制策略优化研究奠定基础,并为提高船舶机动性提供借鉴。

     

    Abstract: The return braking capacity of marine steam power devices is the fundamental guarantee of the emergency braking ability of steam-powered ships, and the torsional stress model of the rear journal of the high and low pressure rotors under the return steam braking condition is established by analyzing the working process of high and low pressure rotors under the changing working conditions of return steam braking, and the Simulink simulation model of torsional stress at the rear journal of high and low pressure rotors is established by using simulation software. Simulation shows that in the process of steam return braking of the steam power unit, when the perfect steam intake strategy of the forward and reverse steam turbines is adopted, the torsional stress at the journal at the rear end of the low-pressure rotor exceeds the safe allowable value, resulting in the reduction of the rotor service life or even fracture.The analysis of torsional stress of rotor during the return braking of marine steam power devices can lay a foundation for the optimization of steam braking control strategies for steam-powered ships and provide reference for improving ship maneuverability.

     

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