基于卷积神经网络的回转支承多模态信号融合故障诊断研究

Research on Multi-modal Signal Fusion Fault Diagnosis of Slewing Rings Based on Convolutional Neural Networks

  • 摘要: 回转支承作为轻工机械设备的核心部件之一,其运行状况直接影响设备的安全性和生产效率。传统的回转支承故障诊断方法依赖人工特征提取与模型构建,在处理复杂信号时存在鲁棒性差和诊断精度不足的问题。针对这一挑战,本研究提出一种基于卷积神经网络(CNN)的多模态信号融合方法,将振动信号与声发射信号的频谱特征以双通道图像形式输入CNN模型,实现了回转支承四类故障(正常状态、内圈故障、外圈故障、滚动体故障)的高效精准诊断。研究结果表明,多模态信号融合诊断策略能够显著提升诊断准确性,验证集分类准确率达93.92%,训练过程表现出良好的稳定性和泛化能力。本研究为复杂工况下的机械设备故障诊断提供了有效的技术支撑。

     

    Abstract: As one of the core components of light industrial machinery and equipment, the operating condition of slewing rings directly affects the safety and production efficiency of the equipment. Traditional fault diagnosis methods for slewing rings rely on manual feature extraction and model construction, which suffer from poor robustness and insufficient diagnostic accuracy when dealing with complex signals. To address this challenge, this study proposes a multi-modal signal fusion method based on Convolutional Neural Networks (CNNs). The spectral features of vibration signals and acoustic emission signals are input into the CNN model in the form of dual-channel images, enabling efficient and accurate diagnosis of four types of slewing ring faults (normal condition, inner race fault, outer race fault, and rolling element fault). The research results indicate that the multi-modal signal fusion diagnostic strategy can significantly improve diagnostic accuracy, with a classification accuracy rate of 93.92% on the validation set. The training process demonstrates good stability and generalization ability. This study provides effective technical support for fault diagnosis of machinery and equipment under complex working conditions.

     

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