基于油液分析的齿轮磨损状态监测及寿命预测研究综述

A Review on The Research Progress of Gear Wear Condition Monitoring andLife Prediction based on Oil-liquid Analysis Methods

  • 摘要: 齿轮作为工业装备传动系统的关键部件,其运行可靠性直接关系到设备的安全与经济效益。为实现齿轮磨损失效的提前预测与精准维护,基于油液分析的状态监测技术已成为预测性维护的重要手段。然而,传统方法检测效率较低,且难以实现油液多维参数的关联分析。近年来,结合机器学习与数学模型的多参数融合方法显著提升了磨损状态诊断与剩余寿命(RUL)预测的精度,弥补了传统离线检测(需设备停机拆卸)与单维度监测(如振动分析成本高昂)的工程局限。该文综合工业案例与学术研究成果,系统评述了齿轮磨损监测技术的发展演进,重点探讨了数据融合、统计模型优化及机器学习驱动的油液多参数分析策略;最后分析了该领域的主要挑战(样本依赖、传感器标定、模型泛化)与发展方向(微型MEMS传感器、数字孪生、小样本学习),为智能化装备健康管理提供了理论支撑与应用参考。

     

    Abstract: As a critical component of industrial transmission systems, the reliability of gears directly affects equipment safety and economic performance. To enable early prediction and precise maintenance of gear wear failures, oil analysis-based condition monitoring technology has become an important approach for predictive maintenance. However, traditional methods suffer from low detection efficiency and limited capability for multidimensional parameter correlation analysis of oil samples. In recent years, multiparameter fusion methods that integrate machine learning and mathematical modeling have significantly improved the accuracy of wear condition diagnosis and remaining useful life (RUL) prediction, addressing the engineering limitations of conventional offline inspections (requiring equipment shutdown and disassembly) and single-dimensional monitoring approaches (such as costly vibration analysis). This paper reviews the development and evolution of gear wear monitoring technologies by combining industrial case studies and academic research. It focuses on data fusion, statistical model optimization, and machine learning-driven oil multiparameter analysis strategies. Finally, the main challenges (such as data dependency, sensor calibration, and model generalization) and future directions (including miniature MEMS sensors, digital twins, and small-sample learning) are discussed. The study provides theoretical support and practical references for intelligent equipment health management.

     

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