基于深海高压环境的新型比例多路阀流量特性分析

A New Proportional Multi-way Valve Analysis of Flow Characteristics with Deep Sea High pressure Environment

  • 摘要: 针对深海高压、强腐蚀环境下,常规电液比例阀无法用于深海液压设备等问题,开展比例阀结构改良设计,实现深海铺缆设备的研制开发。首先,通过将多路阀密封在充满液压油的密封舱内,利用补偿器平衡内外压力。同时,开发一种新型电比例多路阀(以下称多路阀),在常规比例阀的基础上改用湿式电磁铁,实现电磁铁耐压设计。其次,在阀体内部和电磁铁周围加工引油孔,平衡阀体及电磁铁内外部压力,实现多路阀在高油压工况下的可靠运行。最后,通过对密封舱进行加压,探究模拟深海高压环境下多路阀的工作性能。试验结果表明,该多路阀在承受10 MPa油压情况下,各联输出流量稳定,流量滞环均在10%左右,电流信号与各联流量能维持较好的线性关系,满足液压系统对多路阀控制精度的要求。

     

    Abstract: To address the challenges of conventional electro-hydraulic proportional valves failing in deep-sea hydraulic equipment due to the high-pressure and highly corrosive environment, structural improvements were designed for the proportional valve, enabling the development of deep-sea cable laying equipment. The approach involved the following steps. Firstly, the multi-way valve was sealed within a hydraulic oil-filled pressure chamber, utilizing a compensator to balance internal and external pressure. Concurrently, a novel electro-proportional multi-way valve (hereinafter referred to as the multi-way valve) was developed. Based on a conventional proportional valve, this design incorporates wet-type solenoids to achieve a pressure-resistant design for the solenoids. Subsequently, pressure-equalizing oil ports were machined within the valve body and around the solenoids to balance the pressure inside and outside both the valve body and the solenoids. This enables reliable operation of the multi-way valve under high hydraulic pressure conditions. Finally, the working performance of the multi-way valve under simulated deep-sea high pressure was investigated by pressurizing the sealed chamber. Test results demonstrate that under an oil pressure of 10 MPa, the output flow of each section of this multi-way valve remains stable, with flow hysteresis consistently around 10%. A good linear relationship is maintained between the current signal and the flow rate of each section, meeting the control accuracy requirements of the hydraulic system for the multi-way valve.

     

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