基于数字孪生的架线牵引机智能尾盘动力学建模

Dynamics Modeling of the Intelligent End Reel of a Digital Twin Overhead Traction Machine

  • 摘要: 针对传统架线牵引机尾盘收放过程中存在张力控制精度低、绳盘与牵引机构同步性差、动态抗扰动能力弱等问题,提出一种基于数字孪生的架线牵引机智能尾盘动力学建模方法。首先,结合多体动力学与绳系传动理论,建立智能尾盘的多体动力学核心模型;其次,融合传感器实时采集的尾盘数据,构建物理尾盘与虚拟模型的实时映射机制;最后,基于该数字孪生模型开展尾盘收放工况仿真实验.结果表明,所提方法张力波动范围≤±3%,同步误差较传统方法降低75%,负载突变时,系统恢复稳定时间≤0.5s,动态抗扰动能力显著提升,为架线牵引机尾盘自动化调控提供高精度技术支撑。

     

    Abstract: To address issues in the traditional overhead line traction machine tail reel, such as low tension control accuracy, poor synchronization between the rope drum and traction mechanism, and weak dynamic disturbance resistance during the winding and unwinding process, a digital twin-based intelligent tail reel dynamic modeling method for overhead line traction machines is proposed. Firstly, combining multibody dynamics with rope transmission theory, a core multibody dynamic model of the intelligent tail reel is established. Secondly, by integrating real-time tail reel data collected from sensors, a real-time mapping mechanism between the physical tail reel and the virtual model is constructed. Finally, simulation experiments of tail reel winding and unwinding conditions are conducted based on this digital twin model. The results show that the proposed method achieves a tension fluctuation range of ≤±3%, reduces synchronization errors by 75% compared to traditional methods, and ensures that when the load suddenly changes, the system stabilizes within ≤0.5 seconds. The dynamic disturbance resistance is significantly improved, providing high-precision technical support for the automated control of overhead line traction machine tail reels.

     

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