航行器贮存箱类结构件自动焊接总体方案设计及应用

Overall Scheme Design and Application of Automatic Welding for Structural Parts of Aircraft Storage Tank

  • 摘要: 随着数字化技术和自动化及智能控制技术不断发展,传统制造业逐渐以工业机器人为核心开展智能制造。由于某航行器贮存箱零件具有大型薄壁、结构多样、尺寸不一等特点,目前的生产方式大多采用工人手动焊接的方式,其效率较为低下。为解决以上难点,本文基于某箱体类产品结构件特点进行了工艺分析,设计了自动焊接总体方案,并进行了焊接工艺评定,针对焊接结构件开展了焊接验证,焊接质量稳定性、一致性很高,提高了生产效率,对于批量较大的焊接结构件,快速装夹后即可实现焊接,焊接相对于人工焊接提高效率将近5倍;焊接质量评定II级焊缝水平,降低了劳动强度,并为某行业引入自动化焊接技术探索,提供了参考。

     

    Abstract: With the continuous development of digital technology, automation and intelligent control technology, traditional manufacturing industry gradually takes industrial robots as the core to carry out intelligent manufacturing. Because the parts of an aircraft storage box have the characteristics of large thin wall, various structures and different sizes, the current production methods mostly adopt the manual welding method of workers, which is inefficient. In order to solve the above difficulties, this paper analyzes the process based on the characteristics of the structural parts of a box-type product, designs the overall scheme of automatic welding, and evaluates the welding process. The welding verification is carried out for the welded structural parts. The welding quality is stable and consistent, and the production efficiency is improved. For the large batch of welded structural parts, the welding can be realized after fast clamping, and the welding efficiency is nearly 5 times higher than that of manual welding. The welding quality evaluation level II weld level reduces the labor intensity, and provides a reference for the introduction of automated welding technology in an industry.

     

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