往复式三缸钻井泵泵壳力学性能分析

Mechanical Performance Analysis of the Fluid End for a Triplex Reciprocating Mud Pump

  • 摘要: 本文通过理论计算分析1300HP钻井泵泵壳的受力规律,得出泵壳受到的作用力在每个周期内出现三次最恶劣工况,即泵壳在此工况中受损程度最大。其次,建立泵壳的有限元分析模型,依据理论计算的峰值对有限元模型进行加载,通过计算得出泵壳的强度值和模态值。最后,将强度值与材料许用应力进行对比,同时将模态值与曲轴激振频率进行对比,验证了该钻井泵泵壳的设计合理,安全可靠。分析结果可以作为后续改进或者设计的参考依据。

     

    Abstract: This paper conducts a theoretical calculation and analysis of the stress patterns in the 1300HP drilling pump housing. It concludes that the forces acting on the housing result in three most severe loading conditions within each operating cycle, meaning the housing experiences the greatest potential damage under these conditions. Subsequently, a finite element analysis model of the pump housing was established. This model was loaded based on the peak values obtained from the theoretical calculations. Through simulation, the strength values and modal characteristics of the pump housing were determined. Finally, the calculated strength values were compared with the material’s allowable stress, while the modal values were compared with the crankshaft’s excitation frequency. These comparisons verified that the design of this drilling pump housing is reasonable, safe, and reliable. The analysis results provide a reliable foundation for subsequent improvements or new designs.

     

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