追尾角度对车体耐撞性的影响及结构优化

Influence of Rear-End Collision Angle on Body Crashworthiness and Structural Optimization

  • 摘要: 为研究汽车在高速追尾时车体尾部的耐撞性及主要影响因素,该文基于新FMVSS301法规,联合HyperWorks、LS-DYNA软件构建追尾碰撞模型并进行不同撞击角度下的仿真模拟分析,通过提取系统能量时间特性曲线验证了模型的精度,并分析了被追尾车辆在70%重叠率、0°、25°和50°撞击角度下的车门立柱纵向变形量及后排座椅冲击速度的时间特性,确定最不利工况为0°~25°撞击角。结合刚度匹配法,以该工况下的参数为基准,分别对纵梁厚度、后保险杠及后部底板进行刚度调整,建立优化模型并开展仿真分析。结果表明,优化后的车门立柱纵向最大变形量与后排座椅冲击速度最大值均优于原始方案,车体耐撞性显著提升。研究结果可为整车结构优化设计提供理论依据。

     

    Abstract: In order to study the crashworthiness of the rear part of the car body and the main influencing factors when the car is rear-ended at high speed, based on the new FMVSS 301 regulations, the rear-end collision model is constructed jointly with HyperWorks and LS-DYNA software and simulation analysis is carried out at different impact angles, and the energy time characteristic curve of the extracted system is used to validate the accuracy of the model, and the analysis is carried out under the overlap rate of 70% of the rear-ended car and the impact velocity time characteristic curve of the door pillar, rear seat under the impact angle of 0°, 25° and 50°, respectively. The longitudinal deformation of the door column and the impact velocity of the rear seat are analyzed at 70% overlap rate and 0°, 25° and 50° impact angles, and the worst conditions are determined to be 0°~25°, respectively. Combined with the stiffness matching method, different parameters of the longitudinal beam thickness, rear bumper and rear bottom plate are set to change their stiffness in comparison with the parameters under the worst case, and the optimized model is simulated, and the maximum values of longitudinal deformation of the door column and the maximum value of the impact velocity of the rear seat after optimization are better than the original indexes. The crashworthiness of the optimized car body is improved. The results of the study can provide theoretical basis for the structural improvement of the whole vehicle.

     

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