基于阵列涡流技术的铁路电力机车车体焊缝缺陷无损检测

Non Destructive Testing of Welding Defects in Railway Electric Locomotive Body based on Array Eddy Current Technology

  • 摘要: 受到干扰噪声的影响,车体焊缝的某些微小缺陷特征可能被掩盖,影响了缺陷检测的准确度。为解决这一问题,本文提出了基于阵列涡流技术的铁路电力机车车体焊缝缺陷无损检测方法。采用阵列涡流技术,在车体焊缝区域施加交流信号,以激励产生涡流信号。通过对信号特征进行计算,将其展开为傅里叶级数。结合归一化处理方法,突出缺陷信号特征,从而解决微小缺陷信号被噪声掩盖的问题。利用麦克斯韦第二方程组,得到铁路电力机车车体焊缝的横断面缺陷图像。通过背景差分处理,对缺陷大小及深度进行分析检测。实验结果表明,该方法所得检测结果的缺陷大小检测误差平均为3.2 mm2,缺陷深度检测误差平均为1.7 mm,准确度较高,应用性能优良。

     

    Abstract: Due to the influence of interference noise, some minor defect features of the vehicle body weld seam may be masked, which affects the accuracy of defect detection. To address this issue, this paper proposes a non-destructive testing method for weld defects in railway electric locomotive body based on array eddy current technology. Using array eddy current technology, AC signals are applied in the welding seam area of the vehicle body to stimulate the generation of eddy current signals. By calculating the signal characteristics and expanding them into Fourier series. Combining normalization processing methods to highlight the characteristics of defect signals, thereby solving the problem of small defect signals being masked by noise. Using Maxwell's second equation system, obtain cross-sectional defect images of railway electric locomotive body welds. Analyze and detect defect size and depth through background subtraction processing. The experimental results show that the average defect size detection error of the detection results obtained by this method is 3.2 mm2, and the average defect depth detection error is 1.7 mm, with high accuracy and excellent application performance.

     

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