基于有限元法的汽车排气系统振动特性分析与结构优化

Vibration Characteristic Analysis and Structural Optimization of Automotive Exhaust System based on Finite Element Method

  • 摘要: 汽车排气系统的振动能量通过挂钩及悬架组件传递至底盘与车身结构,直接影响整车的噪声、振动及声振粗糙度(NVH)性能。本研究基于有限元法开展排气系统动力学特性分析,重点针对约束模态、自由模态下挂钩一阶模态及动刚度特性进行数值化评估。依据企业标准对某车型排气系统挂钩性能进行验证,结果表明挂钩4的模态频率(302.7 Hz)勉强满足预设阈值(≥300 Hz),通过挂钩4进行结构改进(排气管壁厚度由1.2 mm增至1.5 mm),并结合静力分析评估优化后模型的力学性能。优化后挂钩4的模态频率显著提升至354 Hz(一阶自由模态)且动刚度曲线在目标频带内(50−200 Hz)均低于阈值(500 N/mm),1G工况下支反力(46.895 N)与位移(3.895 mm)及4G工况焊缝应力(40.903 MPa)均符合强度标准。研究验证了结构优化对排气系统NVH性能的针对性提升,为工程实践中挂钩失效问题的解决提供了有效方案。

     

    Abstract: The vibration energy of automotive exhaust systems is transmitted to the chassis and body structure through hangers and suspension components, directly affecting the vehicle's Noise, Vibration, and Harshness (NVH) performance. This study employs the finite element method to analyze the dynamic characteristics of the exhaust system, focusing on numerical evaluations of first-order modal parameters (constrained and free modal) and dynamic stiffness properties of hangers. According to industrial standards, the performance validation of a specific vehicle's exhaust system reveals that Hanger 4 exhibits a marginal compliance with the preset frequency threshold (302.7 Hz vs. required ≥300 Hz). Structural optimization is implemented for Hanger 4 by increasing the wall thickness of the connected exhaust pipe from 1.2 mm to 1.5 mm, followed by static analysis to assess the mechanical performance of the optimized model. Post-optimization results demonstrate a significant improvement in Hanger 4's first-order free modal frequency (354 Hz) and dynamic stiffness curves fully below the target threshold (500 N/mm). Furthermore, critical parameters under 1G static load—support reaction force (46.895 N) and displacement (3.895 mm)—and weld stress (40.903 MPa) under 4G static strength conditions all meet design specifications. This research validates the targeted enhancement of NVH performance through structural optimization, providing an effective solution for addressing hanger failure in engineering applications.

     

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