基于径向自适应结构的钢顶管中继间创新设计研究

Research on Innovative Design of Steel Pipe Jacking Intermediate Jacking Station based on Radial Self-Adaptive Structure

  • 摘要: 针对传统顶管中继间存在的安装效率低、安全风险高、设备适应性差及工序繁琐等技术瓶颈,该文提出一种基于径向自适应菱形伸缩结构与油缸铰接固联技术相结合的新型中继间设计方案。通过轴向顶推部件与径向变径部件的协同工作机制,该结构实现了在不同管径条件下的快速支护与整体回收,从根本上避免了传统中继间油缸反复拆装的繁琐流程。研究表明,采用菱形伸缩架构成的径向调节单元结合T形槽-杆导向限位机构及内置式顶推部件的一体化设计可改善设备的适应性及工作效率。

     

    Abstract: To address the technical bottlenecks of traditional pipe jacking intermediate jacking stations, such as low installation efficiency, high safety risks, poor equipment adaptability and complicated procedures, this paper proposes a new design scheme of intermediate jacking station based on the combination of a radial self-adaptive rhombic telescopic structure and cylinder hinged fixation technology. Through the cooperative working mechanism of axial jacking components and radial diameter-variable components, the structure achieves rapid support and overall recovery under different pipe diameters, fundamentally avoiding the cumbersome process of repeated disassembly and assembly of hydraulic cylinders in traditional intermediate jacking stations. Research shows that the integrated design of the radial adjustment unit composed of rhombic telescopic frames, combined with the T-slot-rod guide and limit mechanism and built-in jacking components, can improve equipment adaptability and working efficiency.

     

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