基于径向自适应结构的钢顶管中继间创新设计研究

Research on Innovative Design of Steel Pipe Jacking Repeater Station Based on Radial Adaptive Structure

  • 摘要: 针对传统顶管中继间存在的安装效率低、安全风险高、设备适应性差及工序繁琐等技术瓶颈,本文提出一种基于径向自适应菱形伸缩结构与油缸铰接固联技术的新型中继间设计方案。通过轴向顶推部件与径向变径部件的协同工作机制,该结构实现了在不同管径条件下的快速支护与整体回收,从根本上避免了传统中继间油缸反复拆装的繁琐流程。研究表明,采用菱形伸缩架构成的径向调节单元结合T形槽-杆导向限位机构及内置式顶推部件的一体化设计可改善设备的适应性及工作效率。

     

    Abstract: Addressing the technical bottlenecks in traditional jacking relay stations, such as low installation efficiency, high safety risks, poor equipment adaptability, and complicated procedures, this paper proposes a new relay station design based on a radially adaptive diamond telescopic structure combined with hydraulic cylinder hinged fixation technology. Through the collaborative mechanism of the axial pushing components and the radial diameter-changing components, this structure achieves rapid support and overall recovery under different pipe diameters, fundamentally avoiding the cumbersome process of repeated disassembly and assembly of cylinders in traditional relay stations. Studies show that the radial adjustment unit composed of a diamond telescopic framework, combined with the T-slot-rod guide limiting mechanism and the integrated design of built-in pushing components, can improve equipment adaptability and work efficiency.

     

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