基于机器视觉的数控刀具自动装拆机设计及实现

Design and Implementation of Automatic CNC Tool Loading and Unloading Machine Based on Machine Vision

  • 摘要: 在智能制造技术高速发展的背景下,数控加工设备的自动化、智能化水平成为提升制造业生产效率的关键环节。然而,传统数控刀具装拆过程依赖人工操作,存在装拆效率低、扭矩控制精度差、人工操作易导致刀具损伤等问题,严重制约了数控加工生产线的连续运行能力。为解决上述问题,本文研发了一台集刀具自动识别、精准定位、扭矩可控装拆于一体的专用设备。该设备以机器视觉系统为核心定位单元,结合伺服驱动的机械执行机构与闭环扭矩控制系统,实现了BT40/BT50 系列数控刀具刀柄与刀具的全自动分离与装配。实验结果表明,该自动装拆机单把刀具装拆耗时缩短至30 s 以内,扭矩控制偏差率降至±2%,连续 1000 次装拆无刀具损伤,显著提升了数控刀具装拆的效率与可靠性,为智能制造生产线的刀具管理自动化提供了有效解决方案。

     

    Abstract: In the context of rapid advancements in intelligent manufacturing technology, the automation and intelligence of CNC machining equipment have emerged as critical factors in enhancing manufacturing productivity. However, conventional tool installation and removal processes remain heavily reliant on manual operations, resulting in low operational efficiency, insufficient torque control accuracy, and a high risk of tool damage. These limitations significantly hinder the continuous and efficient operation of CNC production lines. To overcome these challenges, this study presents a dedicated automated system that integrates automatic tool identification, precise positioning, and controllable-torque assembly and disassembly functions. The system employs a machine vision module as the core positioning unit, integrated with a servo-driven mechanical actuation mechanism and a closed-loop torque control system, enabling fully automated engagement and separation of BT40 and BT50 series tool holders and cutting tools. Experimental results demonstrate that the proposed system reduces the cycle time for a single tool change to under 30 seconds, achieves a torque control deviation within ±2%, and maintains zero tool damage over 1000 consecutive operations. These outcomes highlight significant improvements in both operational efficiency and process reliability, offering a practical solution for advancing tool management automation in intelligent manufacturing environments.

     

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