储能冲压液冷电池箱结构强度仿真分析及优化

Simulation Analysis and Optimization of Structural Strength of Stamping Liquid Cooling Battery Box for Energy Storage

  • 摘要: 针对储能冲压液冷电池箱,基于静载承重和吊装两种工况对箱体结构强度进行了CAE有限元仿真分析及优化设计,结果表明:静载承重工况下,液冷板主体底部两侧的相邻流道之间所受应力较大,超材料屈服强度,且应力较为集中,因此提出增加底护板表面凸包结构的优化方案,使液冷板相邻流道之间区域得到更多支撑;吊装工况下,边梁两侧吊装孔区域应力较大,接近材料屈服强度,属于强度薄弱区域,对此调整了吊装方式,即在上盖两侧安装吊装架。经仿真验证,优化效果明显,箱体强度得到较大提升,为电池箱结构及可靠性设计提供了参考。

     

    Abstract: For the stamping liquid cooling battery box for energy storage, a CAE finite element simulation analysis and optimization design are conducted based on two typical working conditions: the static load bearing and the lifting. The results show that under the static load bearing condition, the area between the adjacent flow channels on both sides of the bottom of the liquid cooling plate are subjected to high stress, which exceeds the yield strength of the material, and the stress is relatively concentrated. Therefore, an optimization is proposed to increase the number of the convex hull structure on the surface of the bottom plate in order to provide more support. Under the lifting condition, the stress on the lifting hole area on the edge beams is relatively high, which is close to the yield strength of the material, so the strength of the lifting hole area is relatively weak. Therefore, the lifting method is adjusted by installing lifting frames on both sides of the upper cover. Through simulation verification, the optimizations show good performance, and the strength of the battery box is greatly improved, providing a reference for the design of the battery box structure and reliability.

     

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