免换模压接机参数设计与应用

Parameter Design and Application of a Tool-Free Die Change Crimping Machine

  • 摘要: 在储能系统领域,特别是柜体线束的制作过程中,一次导线端子压接技术是关键工艺之一。现有技术中通常采用人工手动压线钳对端子两侧进行压接,在线芯压接完成后容易产生飞边,导致接线质量无法满足使用需求。为了解决此问题,该文基于正六边形滑动式免换模无级调整控制电动端子机,开发研制了对应配置要求、压接参数、系统组成的设备,重点对一种正六角免换模压接机结构及设计参数进行了试验,得出了不同规格导线的压接参数,验证了压接参数的准确性。该电动端子机能够长时间连续工作,满足端子压接要求,压端子效率提升30%,显著节省了人工成本,减轻了操作人员的劳动强度,具备较高的推广应用价值。

     

    Abstract: The field of energy storage systems, especially the production of cabinet wiring harnesses, involves the crimping technology of primary wire terminals. In the existing technology, a single wire crimping is performed by the operator using manual crimping pliers to crimp the opposite side of the terminal. The crimping of the wire core will result in flying edges, which cannot meet the usage requirements during wiring. In order to solve this problem, a research was conducted on a hexagonal sliding type stepless adjustment control electric terminal machine, and equipment corresponding to configuration requirements, crimping parameters, and system composition was developed and researched. The structure and design parameters of a hexagonal tool-free crimping machine were tested, and crimping parameters for different specifications of wires were obtained, verifying the accuracy of crimping parameters and meeting process requirements. This electric terminal machine can work continuously for a long time, meet the requirements of terminal crimping, improve crimping efficiency by 30%, save labor costs, and reduce personnel fatigue during operation.

     

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