高速航空发动机轴系试验台设计分析

Design of a High-speed Aero-engine Shaft System Test Bench

  • 摘要: 为满足轴系动态特性研究及性能优化的需求,开发一款能模拟航空发动机轴系工况的测试平台。试验台总体方案采用模块化设计,主轴传动系统通过电机配合增速器实现 0−30000 rpm 无级调速;液压加载系统利用增压缸实现径向 50 kN、轴向 20 kN 的动态载荷施加,满足复杂工况模拟需求。结果表明:选用 355 kW 三相异步电动机配合增速器,输出转矩达 108 N·m,满足主轴负载要求;强度校核显示最大弯曲应力仅 0.03 MPa,远低于材料许用应力330 MPa。所设计的轴系试验台能有效模拟轴系在起飞加速、高空巡航等工况下的运行状态,为轴系动力学特性研究、性能优化提供了可靠的试验平台。

     

    Abstract: To meet the needs of studying the dynamic characteristics of the shaft system and optimizing performance, a test platform capable of simulating the operating conditions of an aircraft engine shaft system has been developed. The overall scheme of the test bench adopts a modular design. The spindle drive system realizes stepless speed regulation from 0 to 30000 rpm through a motor combined with a speed increaser. The hydraulic loading system applies dynamic loads of 50 kN in radial direction and 20 kN in axial direction by using a booster cylinder, satisfying the demand for complex working condition simulation. The results show that the 355 kW three-phase asynchronous motor matched with the speed increaser delivers an output torque of 108 N·m, which meets the spindle load requirements. Strength verification indicates that the maximum bending stress is only 0.03 MPa, far lower than the allowable stress of 330 MPa for the material. The designed shaft system test bench can effectively simulate the operating states of the shaft system under take-off acceleration, high-altitude cruise and other working conditions, providing a reliable test platform for the research on dynamic characteristics and performance optimization of shaft systems.

     

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