潜污泵变频调速过程中叶轮的径向力特性研究

Study on the Radial Force Characteristics of Impeller during Variable Frequency Speed Regulation of Submersible Sewage Pump

  • 摘要: 选取某一双叶片半开式潜污泵作为本次研究的对象,采用数值模拟的方法,对潜污泵的“线性”和“非线性”两类变速工况下的叶轮瞬态径向力展开对比分析,揭示变速过程中径向力的动态演变规律,以研究其在变频调速过程中叶轮的受力特性。结果表明:在启动过程中,各外特性曲线在变化趋势上基本一致,线性变速工况下流量曲线表现出明显的启动滞后性,而非线性变速工况下各参数能迅速达到设计值,更有利于潜污泵快速进入最优工况运行;就压力稳定波动时间,非线性较线性工况提前约0.45 s,验证了非线性调速的优点,使设备的启动稳定时间缩短;非线性工况的周向径向力在圆周上的分布较线性工况均匀,轴承承受的负荷较小,对泵的运行稳定性有较大的帮助。

     

    Abstract: A specific two-bladed semi-open submersible sewage pump was selected as the research object for this study. Using the numerical simulation method, a comparative analysis was conducted on the transient radial force of the impeller under two types of variable speed operating conditions, namely ‘linear’ and ‘nonlinear’. The dynamic evolution law of the radial force during the variable speed process is revealed to investigate the force characteristics of the impeller during variable frequency speed regulation.The results indicate that the external characteristic curves exhibit basically the same trend during the start-up process. Under linear variable speed condition, the flow curve shows obvious start-up hysteresis. Under non-linear variable speed condition, each parameter can quickly reach the design value, which is more conducive to the submersible sewage pump entering the optimal operating condition rapidly. Regarding pressure stabilization fluctuation time, the nonlinear operating condition is achieved approximately 0.45 s earlier than the linear operating condition. The advantages of nonlinear speed regulation are thus verified, and the startup stabilization time of the equipment is shortened. Furthermore, under nonlinear operating condition, the distribution of the circumferential radial force on the circumference is more uniform than that under linear operating condition. A smaller load is consequently borne by the bearing, which greatly assists the operational stability of the pump.

     

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